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EQiblydet

Post 02-Dec-2024 08:46

<h2> Employing the Balanset-1A System </h2>
<h3> Equipment Preparation </h3>
<ul>
<li> accelerometers, laser rpm sensor, mounting stand, software application, and additional tools. </li>
<li> Establish a USB connection between the instrument and the computer, ensuring the software is set up properly. </li>
</ul>
<h3> Setting Up the Sensors </h3>
<ul>
<li> Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings. </li>
<li> Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. </li>
</ul>
<h3> Starting the Program </h3>
<ul>
<li> Launch the Balanset software on your computer. </li>
<li> Select the appropriate balancing mode: single-plane or two-plane, depending on the rotor type and your specific requirements. </li>
</ul>
<h3> Measuring Initial Vibration </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/2-Camera_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Bring the rotor to its normal operating rotational frequency. </li>
<li> The program will record the vibration amplitude, rpm, and phase, providing a baseline measurement of the existing imbalance. </li>
</ul>
<h3> Mounting the Test Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/3-Camera-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Stop the rotor and attach a trial weight at a specific location on the rotor. The weight's mass can be specified within the software (e.g., in grams). </li>
<li> Restart the rotor, and the software will record the changes in vibration level and phase angle. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/5-Camera_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Determining the Corrective Mass </h3>
<ul>
<li> Using the acquired measurements, the program automatically determines the required corrective weight's mass and angular position. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/02/Bs1ManualEngV156-May2023-10448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>
<h3> Mounting the Compensating Weight </h3>
<ul>
<li> Install the correction weight on the rotor according to the software's calculations. </li>
<li> You can conduct interim measurements to confirm that the imbalance is decreasing as expected. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads/2024/11/1-Camera-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<h3> Validation and Conclusion of the Balancing Process </h3>
<ul>
<li> After installing the correction weight, run the rotor again and check the residual vibration level. </li>
<li> If the vibration level is within acceptable limits (according to ISO 1940), the balancing is complete. </li>
<li> If the vibration level remains high, repeat the process with further weight adjustments. </li>
</ul>
<h3> Report Generation </h3>
<ul>
<li> All balancing results are logged and archived within the software, from which you can produce a printable report summarizing the vibration levels, compensating weight, and its installation position. </li>
</ul>
<h3> Final Recommendations </h3>
<ul>
<li> Double-check that all weights and sensors are securely fastened. </li>
<li> Confirm that the rotor spins freely and quietly, without any unusual sounds or vibrations. </li>
<li> In cases where the rotor is integrated into a more complex system, ensure the correct operation and interaction of all related components. </li>
</ul>
<p> This process allows for precise imbalance correction, reducing vibration and extending equipment life. </p>
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Our website about <a href="https://vibromera.eu
"> Balancing of chipper machine rotors </a>

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Post 12-Jun-2024 00:08

commit 0e49211a110fff099ebafa927ee7b9416ff9feaa
 

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